Optical Profiler InSpec Surface Gauge
from 4D TechnologyThe 4D InSpec Surface Gauge is the first handheld, precision optical profiler for non-contact surface defect measurement. With micrometer-level resolution, portability, affordability and ease-of-use, 4D InSpec instantly quantifies defects such as pits, scratches, nicks, dents and bumps, and measures features such as edge break, radii, rivet depth and dot peen depth, from 5 µm o 9 mm deep/tall. 4D InSpec is far more repeatable and accurate than visual comparison techniques typically used for surface defect measurements. And unlike high-end metrology systems it is rugged, flexible and affordable, to measure a wide range of part geometries in the most challenging environments.
- Acquisition Instantaneous, non-contact 3D surface measurement
- Export XYZ point cloud, CSV file, or 2D Trace
- Mounting Handheld, microscope stand, or robotic mounting possible
- 4D InSpec control and analysis software
- Computer: Multiple options including all-in-one touchscreen, laptop, or customer-supplied
- Automation: Full support for robotic automation via customer-supplied robot or 4D-supplied UR3 cobot
- Light Source 450 nm LED with 100.000 hours MTBF
- Cable Length: 3 m; longer length optional
Webinar - Aumentare il rendimento ed il profitto nella produzione di parti meccaniche attraverso la Metrologia di superficie 3D a non contatto
Further information
The 4D InSpec can be handheld to access tight corners or to sample large surfaces directly on components. An optional fold mirror accessory lets the system function like a borescope to access features without line of sight. In a workstation configuration 4D InSpec makes it fast and easy to obtain repeatable quality control data. The 4D InSpec can also be mounted on a robotic manipulator for fully automated measurements of complex components.
The included software with an intuitive touch-screen interface automatically locates defects and calculates their height, volume, area, slopes and location. The operator can choose from 2D traces or 3D plots to view defects in great detail. The system also supports easy data transfer to quality control systems via LAN, USB or WiFi for rapid pass-fail analysis.
Accessories and Options
Fold Mirror Kit
Perfect for measuring larger bores or difficult to reach sidewalls, fold mirrors are used instead of the standard alignment aid to measure difficult-to-access areas, such as the sides of pipes, the surface between turbine blades, the area under a lip or flange, etc. The kit includes four mirrors:
- 20 mm left-hand fold
- 20 mm right-hand fold
- 12 mm left-hand fold
- 12 mm right-hand fold
All fold mirrors are mounted at 45 degrees to bend the test beam 90 degrees. The standoff distance is set for full compatibility with the 4D InSpec. A hard shell carrying case is included.
Edge Break analysis Software package
The Edge Break optional analysis package provides analysis of Chamfer, Rounded Edges, and Radius of Curvature as part of its results.
Making a part with a high quality and consistent edge break or chamfer is critical to part longevity and human safety, and also to aesthetic finish, but chamfer and edge radii features are notoriously hard to measure. “Breaking” an edge refers to rounding a corner or adding a flat chamfer.
The analysis package reports the critical calculations of edge break radius or chamfer angle (depending on the need), and the angle of arc between the adjoining surfaces. It also reports the dimensions of the key geometric elements in the measurement’s field of view. Using 3D data, the results are not dependent on part orientation and results are obtained across hundreds of thousands of points, improving accuracy and repeatability versus 2D techniques.
Portable cart
The portable cart provides a means of taking your inspection gauge around the shop floor, as shown on the left.
The portable cart holds the all-in-one computer on a swivel arm, as well as the 4D InSpec and its stand on the adjustable shelf.
Backpack trekker kit
Imagine taking an 3D measurement of a rivet on an airplane wing, a helicopter on the deck of a ship, or the flanges at the top of a wind generation tower.
You walk to your measurement location. Uncover the rugged tablet and slip your hand in the grip-strap. Pull the 4D InSpec from the holster on your belt.
Point the 4D InSpec at the area in question, using the tablet to confirm you’re in focus, click the button and your measurement is saved. You have a 3D measurement in a second or two — no harder than taking a picture with a cell phone. Aviation users can walk out on-wing for inspections.
The portable power supplies last for a full workday.
The following additional accessories are available:
- 500W Portable Uninterruptable Power Supply (UPS) - This battery power supply runs the 4D InSpec and computer for approximately 8 hours
- Flexible Mounting Arm - The Flexible Mounting Arm attaches to the main post of the workstation stand, which is included with the 4D InSpec and lets you position the 4D InSpec at any orientation
- Calibration standard - 4D Technology worked with PTB and HALLE Präzisions-Kalibriernormale GmbH to create a depth standard for vertical calibration and verification of the 4D InSpec Surface Gauge
- USB Foot Pedal - 4D InSpec measurements can always be initiated using either the trigger button on the measurement head or the software controls on the touchscreen.The USB foot pedal provides a third, hands-free option to initiate a measurement when measuring difficult geometries or large parts. All three methods are always available at the same time, providing maximum flexibility to easily achieve good surface defect measurements.
- Stand-Alone Software License - An additional copy of the 4D Inspec software makes possible to load, analyze and modify measurements from the instrument at the convenience of a separate Windows® 10-based computer, while the instrument continues to be used.
- Remote Access Software - This option enables Windows Communication Foundation (WCF) functionality with the 4D InSpec software such that the Surface Gauge may be controlled remotely via a user-written application.
Specifications
InSpec
- Acquisition Time < 1 s
- Measurable Range: 5 µm – 2.5 mm deep/tall
- Sensor: 1900x1900 pixels, 12-bit scientific CMOS camera
- Lateral Sampling: 4 μm
- Field of View: 7.7 x 7.7 mm
- Vertical Resolution: 4 µm
InSpec XL
- Acquisition Time < 1 s
- Measurable Range: 5 µm – 9.0 mm deep/tall
- Sensor: 2048x2048 pixels, 12-bit scientific CMOS camera
- Lateral Sampling: 7 μm
- Field of View: 15 x 15 mm
- Vertical Resolution: 7 µm
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Contact
Quantum Design s.r.l.
Via Francesco Sapori, 27
00143 Roma
Italy
| Phone: | +39 06 5004204 |
| Fax: | +39 06 5010389 |
| E-mail: | italy@qd-europe.com |
